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PROCESS CONTROL

Control Valves

Control valves regulate process variables such as flow, pressure, temperature or level by throttling flow according to a control signal. Vanera offers a complete control valve solution, from globe control valves to segmented ball and piston valves, plus proportional pneumatic and electric actuators.

Cryogenic Globe Control Valves
Proportional or on-off control; down to -196°C, up to PN630 for oxygen lines.
Segmented Ball Valves
Proportional flow control with an equal-percentage flow characteristic.
Y-Type Piston Valves
VR500 pneumatic piston valves; on-off and control duty on demanding fluids.
Butterfly Valves
Proportional control applications with ISO 5211 actuator mounting.
Pneumatic Actuators
Quarter-turn actuators with 4-20 mA positioners for proportional operation.
Electric Actuators
VR-E series; 4-20 mA / 0-10 V proportional control, 50-5000 Nm torque.

How Does a Control Valve Work?

A control valve converts the 4-20 mA or 0-10 V signal from the control device into a valve opening via the actuator and positioner. The valve's flow characteristic (linear, equal-percentage, quick-opening) is selected together with the process gain to form a stable control loop.

Types of Control Valves

Globe control valves are the standard for precise throttling and lines requiring high pressure drop; in cryogenic applications they are used down to -196°C. Segmented ball valves, with their V-notch ball segment, offer wide rangeability and non-clogging operation on dirty fluids.

Pneumatic piston valves are preferred for fast-cycling on-off and simple control duties, while proportional-actuated butterfly valves are the economical choice for flow control on large-diameter lines.

Actuator and Positioner Selection

Pneumatic actuators achieve proportional control via a 4-20 mA electro-pneumatic positioner; spring-return models are chosen for fail-safe positioning on loss of air. Electric VR-E actuators, with 4-20 mA / 0-10 V proportional control, IP67/IP68 protection and an optional explosion-proof enclosure, handle control valve automation at facilities without compressed air infrastructure.

Frequently Asked Questions
The most common questions during the selection process.